Corvus Signal Analyser

Corvus is Elstars general purpose, highly scalable vibration signal analyser.

We can deliver Corvus as a compact Lite version set up as a 4 channel portable analyser right up to a Corvus Full version with a configuration of up to a 1000 channels set up as a  multi process distributed analysis system.

With the abillity to be connected to a wide range of hardware suppliers, Corvus makes it simple to meet your measurement requirements.

Corvus is an open system in terms of hardware and supports, but is not limited to, a wide range of National Instrument devices.

There are two levels of Corvus:

Corvus Lite - Supports up to 268 dynamic or static (machine variables) channels and up to 2 measurement processes.

Corvus Full - Supports up to 1024 dynamic or static (machine variables) channels and up to 8 measurement processes that can be distributed on up to 8 data collection PC's.

As a guide, we have put together a series of packages for both levels of systems based on National Instruments hardware.

 

 

When acquiring data in a measurement task that requires multi channel data to be collected in a manner suited to different measurement types .

Let's say you are faced with a measurement task where some channels measure vibration on a fixed frequency range at a sample rate of 2kHz and others are measuring temperature say every 10 seconds. If all your channels are locked together  using the same the data acquisition set up, you must choose the vibration set up for all channels. This is just fine for the vibration analysis, but you are taking a way too much data for your temperature channels.

The solution is to set your Corvus system up with two processes one sampling at 2kHz and the one shot every 10 seconds. You just allocate the relevant channels to their measurement process. The measurement system needs to be able to synchronise all processes so that the data can be displayed live or recorded and played back with all channel data with the correct timing.

There are two levels of Corvus:

  • Corvus Lite - Supports up to 268 dynamic or static (machine variables) channels and up to 2 measurement processes.

  • Corvus Full - Supports up to 1024 dynamic or static (machine variables) channels and up to 8 measurement processes that can be distributed on up to 8 data collection PC's.

Corvus Lite : examples

Process channels 001

Single process

A single process running in a single chassis with up to 268 channels.

Process channels 001

Two processes

Two processes running in a single chassis with up to 268 channels.

Corvus Full : examples

Process channels 001

Two processes

Two processes running in three chassis with up to 1024 channels.

Process channels 001

Four processes

Four processes running in three chassis with up to 1024 channels.

Process channels 001

Six processes

Six processes running in three chassis with up to 1024 channels.

 

A typical large test bed system running Corvus with 6 processes is shown below

Process

Order Tracking

Vibration

 

Vibration 2

Acoustics

Pulsation

Static Process

Number off input channels

48

64

48

32

64

32

Bandwith/Channel

Tracking

1 kHz

5 kHz

20 kHz

10 kHz

1

Sample rate/Channel

64 x RPM

2.56 kS/s

12.8 kS/s

51.2 kS/s

25.6 kS/s

1 S/s

Blocklength/Channel

256

2048

1024

4096

2048

1

Trigger

External

External

External

Free Run

Free Run

Free Run


A system where up to 8 processes can be defined in a single data acquisition station situated remotely (over the Ethernet) up to 100m away from the workstation running Corvus. The channel count is limited only by the capability of the hardware. The data acquisition station can be positioned close to the measurement points reducing cable lengths and thus improving the signal quality.

Data Acquisition hardware: National Instruments PXIe-1082 portable 8 Slot rack with PXIe-8840 controller. A combination of up to 8 different Data Acquisition card types. Analog channel count 128.

Computer: Any PC running Windows 7 SP1 or above. 

Single rack Model- PXIe-1082, Controller PXIe-8840. Number of processes 7

Card Position  Slot 1 Slot 2 Slot 3   Slot 4 Slot 5  Slot 6  Slot 7  Slot 8 
Measurement Type Fixed Frequency FFT Fixed Frequency FFT  Machine condition variables Order Tracking FFT  Temperature 

 Speed

Telemetry

(UDP)

Dynamic Strain  
Card Model PXIe-4497 PXIe-4497  PXIe-4302B  PXIe-4497 PXIe-4353  PXIe-6612  Datatel  HBM Quantum X 
I/P Channels 16  16  32  16  32  8    8
Frequency Range (where Applicable)  100kHz  100kHz  5kHz  Speed locked up to100kHz        20kHz 
Signal Amplitude Range  (where Applicable)  10v  10v  10v/4-20mA 10v  90S/s TTL     
 Display update  Real time  Real time   Real time   Real time   Real time   Real time    Real time  Real time 
Direct to disk recording Block /Streaming Block /Streaming   Block /Streaming Block /Streaming  Block /Streaming      Block /Streaming 

A system where up to 6 remote data acquisition stations each running up to 8 processes can be defined. Each data acquisition station can be situated remotely (over the Ethernet) up to 100m away from the workstation running Corvus. The channel count is limited only by the capability of the hardware. The data acquisition stations can be positioned close to the measurement points reducing signal cable lengths and thus improving the signal quality.

Data Acquisition hardware: 6 x National Instruments PXIe-1082 portable 8 Slot racks with PXIe-8840 controller. A combination of up to 8 different Data Acquisition card types per rack. Analog signal channel count 768

Computer: Any PC running Windows 7 SP1 or above. 

 6 x Rack Model- PXIe-1082, each with Controller PXIe-8840. Number of processes 42

Card Position  Slot 1 Slot 2 Slot 3   Slot 4 Slot 5  Slot 6  Slot 7  Slot 8 
Measurement Type Fixed Frequency FFT Fixed Frequency FFT  Machine condition variables Order Tracking FFT  Temperature 

 Speed

Telemetry

(UDP)

Dynamic Strain  
Card Model PXIe-4497 PXIe-4497  PXIe-4302B  PXIe-4497 PXIe-4353  PXIe-6612  Datatel  HBM Quantum X 
I/P Channels 16  16  32  16  32  8    8
Frequency Range (where Applicable)  100kHz  100kHz  5kHz  Speed locked up to100kHz        20kHz 
Signal Amplitude Range  (where Applicable)  10v  10v  10v/4-20mA 10v  90S/s TTL     
 Display update  Real time  Real time   Real time   Real time   Real time   Real time    Real time  Real time 
Direct to disk recording Block /Streaming Block /Streaming   Block /Streaming Block /Streaming  Block /Streaming      Block /Streaming 

This is a highly portable entry level system.You just need Corvus Lite,a Notebook PC and a compact National instruments USB-9234 4 channel data acquisition module and your ready to start measuring.

The USB-9234 has a switchable IEPE constant current supply built in which enables you to connect a wide range of sensors eg. Dytran Accelerometers, directly to the BNC inputs.

This is a very powerfull analyser with recording direct to disk whils displaying real time data in a wide range of plot formats.

Data Acquisition hardware: National Instruments USB-9234.

Computer: Any Portable PC running Windows 7 SP1 or above (Must support at least 1 USB port, Ethernet or Wireless). 

Input Channels  4
Amplitude Resolution  24Bit
Maximum Sample Rate 51.2kS/s/ch
Connectivity  BNC
Signal Amplitude Range +/- 5v
Number of Processes available 1
Direct to disk recording Block (Streaming option available)
PC Connection USB
Operating System   Windows 7 or Higher
Real time and post processing available? Yes

An extremely flexible portable system. You can add up to 32 channels as required to suite your measurement task, or you can mix 2 module types in one compaq Daq chassis as Corvus Lite supports 2 Processes.

Data Acquisition hardware: National Instruments cDAQ-9178 for USB control or cDAQ-9189 for Ethernet control. Up to 8 NI-9234 4 channel modules or a second type of CDAQ module.

Computer: Any Portable PC running Windows 7 SP1 or above (Must support at least 1 USB port, Ethernet or Wireless). 

Input Channels  Up to 32
Amplitude Resolution  24Bit
Maximum Sample Rate 51.2kS/s/ch
Connectivity  BNC
Signal Amplitude Range +/- 5v
Number of Processes available 2
Direct to disk recording Block (Streaming option available)
PC Connection USB
Operating System   Windows 7 or Higher
Real time and post processing available? Yes

A powerful rotating machinery analysis system that you can take to site and attach up to 32 dynamic channels or split into two processes and measure dynamic signals such as vibration and a second process for slow changing machine condition signals. Machine runups and rundown can be analysed and at the same time streamed direct to disk so that no data is lost and the data replayed for re-analysis later.

Data Acquisition hardware: National Instruments cDAQ-9178 for USB control or cDAQ-9189 for Ethernet control. Up to 8 NI-9234 4 channel modules or a second type of CDAQ module.

Computer: Any Portable PC running Windows 7 SP1 or above (Must support at least 1 USB port, Ethernet or Wireless). 

Corvus options: Option 1- Ring BufferOption 3- Streamed Data Storage,  Option 18-Rotor Analysis Toolkit

 

Input Channels  Up to 32
Amplitude Resolution  24Bit
Maximum Sample Rate 51.2kS/s/ch
Connectivity  BNC
Signal Amplitude Range +/- 5v
Number of Processes available 2
Direct to disk recording Streaming
PC Connection USB or Ethernet
Operating System   Windows 7 or Higher
Real time and post processing available? Yes
Ring Buffer Storage Yes
Process Variable Module NI-8207 (8 Channels)

This is a feature which allows you to remotely station the data acquisition hardware and perform analysis and carry out setting up procedures over the internet. With this setup you to leave the Corvus data aquisition hardware next to a machine, visualise and store signal data from your office. This example uses a single slot chassis, but a multi-slot chassis could also be utillised for a higher channel count.

Data Acquisition hardware: National Instruments cDAQ-9181 for Ethernet control. One NI-9239 4 channel modules connected to a Shuttle bare bones PC.

Computer: Any Portable PC running Windows 7 SP1 or above connected to the Internet. 

Corvus options: Will operate with any of the standard Corvus options 

Input Channels  4
Amplitude Resolution  24Bit
Maximum Sample Rate 51.2kS/s/ch
Connectivity  BNC
Signal Amplitude Range +/- 5v
Number of Processes available 2
Direct to disk recording Blocked or Streaming
Shuttle PC Connection Ethernet
Operating System   Windows 7 or Higher
Real time and post processing available? Yes
   

Data is acquired and stored in a cyclic function on disk memory until a ring buffer trigger event is registered. A triggered event could be manual, timed or a channel alarm amplitude level crossing or skyline alarm. Then a predefineable posttrigger timer is decremented to zero and then stops the data storage. Thus the ringbuffer can be divided in pre- and posttrigger domains. Data recorded before the start of the posttrigger counter is in the pretrigger domain, data recorded after the start of the counter is in the posttrigger domain. The size (time) of the pre- and posttrigger domain can be set by the user from 1s to 1h each. Ring buffer trigger events can be generated manually or when signal alarms are detected.

Spec1 Data1
Spec2 Data2

Allows you to create timing or a sequence of conditions to trigger and control data storage.The example below utillises two methods of data storage to store data during an alarm event.The trigger event shown is a simple level crossing alarm indicated by a red line. The measured data is displayed as a black solid trace.In this case when the channel alarm level is exceeded a ring buffer storage with a preand post time of 5 seconds is triggered, a one shot measurement is made at the maximumvalue of the measurement period. After the maximum value no further trigger will occureuntill the signal value falls below the arlarm threshhold level where the ring buffer storage function will be initialised ready for the next event.

Spec1 Data1
Spec2 Data2

The standard Corvus software uses a block mode storage method. This method is satisfactory for a wide range of applications but there can be a small break in the data stored between blocks. If unbroken data streaming is required then the Streamed Data Storage is the answer. This is also the case on certain types of data acquisition tasks, typical examples are Rotor Speed Tracking (Order Analysis) and Speed Triggering.

Specification Highlights

 

Spec1 Data1
Spec2 Data2

Allows you to quickly set up and carry out impact Modal testing. A pre-configured Impact Test Panel will display Transfer Function, Phase and Coherence. Overload monitoring and acceptance of the last impact performed gives you the ability to decide to include your last result in the average. A full curve fitting and damping calculation function is available and export to popular modal packages is available.

Spec1 Data1
Spec2 Data2

One of the most advanced software packages when carrying out order tracking. A very special Campbell diagram is available which allows you to display frequency components in "needle" form a much more accurate method than the traditional circle method. Curve fitting of resonances allows stress/strain calculations. Full machine order tracking is included with bode plots and waterfall display.

Spec1 Data1
Spec2 Data2

Subcategories